[simpits-tech] F-16 Force Transducer Side Stick

Sukit, Sittisudjatum simpits-tech@simpits.org
Wed, 16 Oct 2002 21:44:28 -0400


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Marv,

Considering what you've explained, I have no doubt that the mod kit will be
what I really want :)
 
I also plan to put a canopy's frame on my pit... The height of the frame
will give a feeling that we really sit in the pit during a flight, not just
leave the canopy opened like most all the commercial pits.  For those who
has to live with the original Cougar base will face a problem with that 4 cm
space between the stick and the canopy rail, the software setting that we
can do on the Cougar would not help, too.  Definitely, only the replica
stick base will allow all the panels installed correctly on the right
console.  I can't see any other alternative though... that leads to the
problem with the size of gimbals again :(
 
About your mechanical stick, I have your drawing (the one you posted)
somewhere... I was impressed :)
 
Now, a question about the throttle... I did some measurement on the throttle
quadrant and found 65 degrees traveling from engine-cutoff to maximum
afterburner position.  Then for the Cougar throttle, the traveling from 0 to
100% is 60 degrees.  Can anyone confirm this?
 
Sukit Sittisudjatum
www.thaiflight.com <http://www.thaiflight.com> 
Bangkok, Thailand
 


-----Original Message-----
From: Marv De Beque [ mailto:mdebeque@woh.rr.com
<mailto:mdebeque@woh.rr.com> ]
Sent: Wednesday, October 16, 2002 7:08 PM
To: simpits-tech@simpits.org
Subject: Re: [simpits-tech] F-16 Force Transducer Side Stick


Sukit,

The design I have should prevent no problems with regard to life span and it
is very simple (which makes for better reliability).

However, until I get my Cougar (maybe today or tomorrow), I can't complete
the design.

I have heard about the adjustment to limit the grip's travel on the Cougar.
For me it would not work since I plan to put a canopy on my cockpit and the
canopy rails are very close to the side of the stick.  You would not be able
to move the stick to the right without contacting the canopy.  I think there
is about 4 cm between the side of the stick grip and the canopy rail.

For those that do not want a canopy, I think there are people interested in
just having the "feel" of a real F-16 stick to add some realism to the sim.

Also, my base will allow those with a cockpit to have all of the panels
(LRUs) installed in the right side console.

As a side note.  My original no-move side stick I built is actually
mechanical, not electrical.  I used standard PVC 1.5" plumbing tubing as the
core.  The base is made from hardwood, shaped to the exact same size as the
real base.

The plastic PVC pipe runs down through the side console all of the way to
the bottom of the cockpit.  The top of the PVC pipe has three nylon disks
stacked on top of each other.  The center disk has a long 1/2" steel rod
attached to it.  The rod extends downward to the bottom where I mounted a
CTS mini-stick.  This is a tiny mechanical joystick with 100K pots.

Back to the top set of disks...  The center disk is sandwiched between two
thicker disks that bolt together.  Those thicker disks press fit into the
top of the PVC pipe.  By adjusting the bolts, I can set the tension for how
stiff the stick moves.  The 1/2" steel rod extends up past the top of the
stick base and is what the grip is mounted to.

The problem with the design was that the force required to move the grip is
the same in all directions.  So, I loosened those top bolts and added
springs at the bottom of the steel rod to make the side to side and front to
back independently adjustable.  That works pretty well.

My mechanical system only has about 1/4" of movement and 1/8" of that is due
to the plastic grip flexing.

Marv
--


> From: "Sukit, Sittisudjatum" <SukitS@state.gov>
> Reply-To: simpits-tech@simpits.org
> Date: Tue, 15 Oct 2002 20:52:54 -0400
> To: "'simpits-tech@simpits.org'" <simpits-tech@simpits.org>
> Subject: Re: [simpits-tech]  F-16 Force Transducer Side Stick
>
> Thank you, Marv and Erwin.  You guys have so many information on hands.
>
> "While the transducer I am using has no movement, there will be a special
> coupler between the grip and the transducer that will allow for a slight
bit
> of movement, just like the real thing."
>
> I'm thinking about that, too.  The combination of transducer and some kind
> of hard spring or rubber ring to allow movement.  But the life of a the
> rubber may not as long as we expect...then we have to think about spare
part
> again.  I'm wondering if there is a possibility for ordering very small
> quantity (less than 500 sets) of those small parts that you can't
> manufactured them by yourself (spring, bush, rubber, etc.)
>
> During the weekend, I read a Cougar manual and found that we can set
X-axis
> and Y-axis to get a little movement, also get more sensitivity if wanted.
> To prove it, I brought the baby out from the box and get it connected ...
> man, it's so much easier than setting the F-22+TQS that have been used for
> years.  When activate the Cougar Hotas Software and set the movement of X
> and Y axis to minimum (100% at the side bar for both upper and lower
> side)... then having the sensitivity of both axis set to 32 (maximum
> position, then the shape of the graph becomes 'S' curve instead of '/'
> shape).
>
>
> I tested it in the Falcon 4.0 flight, and found very interesting result, I
> can reduce the movement the stick from ~60 degrees (30 to the left, 30 to
> the right, and the same for pull and push) to something less than 30
degrees
> (15 degree on each side).  By setting the sensitivity to the maximum
value,
> the stick responded very fast, I could perform a hard turn or full rolls
> just when move the stick to approx. 5 degrees out from the center.  Next,
I
> set the sensitivity to zero, and found that it has to be a full 15 degrees
> from the center to get a full roll or hard turn.
>
> Sorry that I cannot remember the specific names of each values, but they
all
> show in the Cougar Control panel... and you Cougar owners should know what
I
> meant.  My question is that 'Is it good enough compare to the real thing
by
> setting the Cougar this way?' and 'How can we eliminate the large gimbals
or
> make a modify kit with low cost to fit in a replica stick base?'
>
> Marv, please also try your Cougar (when arrive, of course) if the result
is
> appropriate.... Albert raised this cool idea when we had beer in Sydney.
>
>
>
> Sukit Sittisudjatum
>
> www.thaiflight.com < http://www.thaiflight.com <http://www.thaiflight.com>
>
>
> Bangkok, Thailand
>
>
> ----Original Message-----
> From: Marv De Beque [  < mailto:mdebeque@woh.rr.com
<mailto:mdebeque@woh.rr.com> >
> mailto:mdebeque@woh.rr.com <mailto:mdebeque@woh.rr.com> ]
> Sent: Tuesday, October 15, 2002 5:14 PM
> To: simpits-tech@simpits.org
> Subject: Re: [simpits-tech] Re: F-16 Force Transducer Side Stick
>
> The transducer is fully compatible with either the EPIC or the PC game
port
> with a signal of 0 to 5 volt.
> Yes, my understanding is that the force required is +/- 25 lbs. for front
to
> back and +/- 10 lbs. for side to side.
> I want to make mine user adjustable from those numbers just cited down to
> something much lower. I don't know what the lower limit will be just yet.
> Should have that dialed out in a week or two.
> Sukit,
> I am not sure about the actual amount of stick movement on the real
> assembly. The earliest ones had none. Later, they added some play to give
> about 1/32", but it was different for some directions. I have heard rumor
> that they have relaxed the amount of movement even more to perhaps 1/4".
> Mine will have something between the two numbers I quoted above. I have
not
> decided on the exact amount, but I think 1/8" is a good compromise.
> While the transducer I am using has no movement, there will be a special
> coupler between the grip and the transducer that will allow for a slight
bit
> of movement, just like the real thing.
> Just like the my gauges, I am trying for a faithful replication of the
F-16
> side stick, right down to all of the shiny screws and various labels.
> I am looking into making the rubber boot that the modern Block 50 uses
> between the grip and the base. That will add the final touch. ;-)
> Marv
> --
>
>> From: "Sukit, Sittisudjatum" <SukitS@state.gov>
>> Reply-To: simpits-tech@simpits.org
>> Date: Tue, 15 Oct 2002 03:37:27 -0400
>> To: "'simpits-tech@simpits.org'" <simpits-tech@simpits.org>
>> Subject: [simpits-tech] Re: F-16 Force Transducer Side Stick
>>
>> Marv,
>>
>> I remembered that someone (you?) gave the information about 25Ibs for
pull
>> and push, 19Ibs (or 10 Ibis) for side to side.... and the stick can be
> moved
>> about dia 0.25" on the top. Correct me if I'm wrong.
>>
>> I'm wondering if you're going to make a true replica, or a zero movement
>> stick? Cause the strain gauge gives us no movement... Also, do we need to
>> have EPIC card to convert the signal from your mod kit? Just curious.
>>
>> Sukit Sittisudjatum
>> www.thaiflight.com <  < http://www.thaiflight.com
<http://www.thaiflight.com> >
> http://www.thaiflight.com <http://www.thaiflight.com> >
>>
>> Bangkok, Thailand
>>
>>
>>
> _______________________________________________
> Simpits-tech mailing list
> Simpits-tech@simpits.org
> < http://www.simpits.org/mailman/listinfo/simpits-tech
<http://www.simpits.org/mailman/listinfo/simpits-tech> >
> http://www.simpits.org/mailman/listinfo/simpits-tech
<http://www.simpits.org/mailman/listinfo/simpits-tech> 
> To unsubscribe, please see the instructions at the bottom of the above
page.
> Thanks!
>
>

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<DIV><FONT face=Arial size=2>Marv,</FONT></DIV><FONT face=Arial size=2></FONT>
<DIV><BR><FONT face=Arial size=2>Considering what you've explained, I have no 
doubt that the mod kit will be what I really want :)</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT>&nbsp;</DIV>
<DIV><FONT face=Arial size=2>I also plan to put a canopy's frame on my pit... 
The height of the frame will give&nbsp;a feeling that we really sit in the pit 
during a flight, not just leave&nbsp;the canopy opened like most all the 
commercial pits.&nbsp; For those who has to live with the original Cougar base 
will face a problem with that 4 cm space between the stick and the canopy rail, 
the software setting that&nbsp;we can do on the Cougar would not help, 
too.&nbsp; Definitely, only the replica stick base will allow all the panels 
installed correctly on the right console.&nbsp; I can't see any other 
alternative though... that leads to the problem with the size of gimbals again 
:(</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT>&nbsp;</DIV>
<DIV><FONT face=Arial size=2>About your mechanical stick, I have your drawing 
(the one you posted) somewhere... I was impressed :)</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT>&nbsp;</DIV>
<DIV><FONT face=Arial size=2></FONT><FONT face=Arial size=2></FONT><FONT 
face=Arial size=2></FONT><FONT face=Arial size=2>Now, a question about the 
throttle... I did some measurement on the throttle quadrant and found 65 degrees 
traveling from engine-cutoff to maximum afterburner position.&nbsp; Then for the 
Cougar throttle, the traveling from 0 to 100% is 60 degrees.&nbsp; Can anyone 
confirm this?</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT>&nbsp;</DIV>
<DIV><FONT face=Arial size=2>Sukit Sittisudjatum</FONT></DIV>
<DIV><FONT face=Arial size=2><A 
href="http://www.thaiflight.com">www.thaiflight.com</A></FONT></DIV>
<DIV><FONT face=Arial size=2>Bangkok, Thailand</FONT></DIV>
<DIV><FONT face=Arial size=2></FONT>&nbsp;</DIV>
<DIV><BR></DIV>
<P><FONT size=2>-----Original Message-----<BR>From: Marv De Beque [<A 
href="mailto:mdebeque@woh.rr.com">mailto:mdebeque@woh.rr.com</A>]<BR>Sent: 
Wednesday, October 16, 2002 7:08 PM<BR>To: simpits-tech@simpits.org<BR>Subject: 
Re: [simpits-tech] F-16 Force Transducer Side Stick<BR><BR><BR>Sukit,<BR><BR>The 
design I have should prevent no problems with regard to life span and it<BR>is 
very simple (which makes for better reliability).<BR><BR>However, until I get my 
Cougar (maybe today or tomorrow), I can't complete<BR>the design.<BR><BR>I have 
heard about the adjustment to limit the grip's travel on the Cougar.<BR>For me 
it would not work since I plan to put a canopy on my cockpit and the<BR>canopy 
rails are very close to the side of the stick.&nbsp; You would not be able<BR>to 
move the stick to the right without contacting the canopy.&nbsp; I think 
there<BR>is about 4 cm between the side of the stick grip and the canopy 
rail.<BR><BR>For those that do not want a canopy, I think there are people 
interested in<BR>just having the "feel" of a real F-16 stick to add some realism 
to the sim.<BR><BR>Also, my base will allow those with a cockpit to have all of 
the panels<BR>(LRUs) installed in the right side console.<BR><BR>As a side 
note.&nbsp; My original no-move side stick I built is actually<BR>mechanical, 
not electrical.&nbsp; I used standard PVC 1.5" plumbing tubing as 
the<BR>core.&nbsp; The base is made from hardwood, shaped to the exact same size 
as the<BR>real base.<BR><BR>The plastic PVC pipe runs down through the side 
console all of the way to<BR>the bottom of the cockpit.&nbsp; The top of the PVC 
pipe has three nylon disks<BR>stacked on top of each other.&nbsp; The center 
disk has a long 1/2" steel rod<BR>attached to it.&nbsp; The rod extends downward 
to the bottom where I mounted a<BR>CTS mini-stick.&nbsp; This is a tiny 
mechanical joystick with 100K pots.<BR><BR>Back to the top set of disks...&nbsp; 
The center disk is sandwiched between two<BR>thicker disks that bolt 
together.&nbsp; Those thicker disks press fit into the<BR>top of the PVC 
pipe.&nbsp; By adjusting the bolts, I can set the tension for how<BR>stiff the 
stick moves.&nbsp; The 1/2" steel rod extends up past the top of the<BR>stick 
base and is what the grip is mounted to.<BR><BR>The problem with the design was 
that the force required to move the grip is<BR>the same in all directions.&nbsp; 
So, I loosened those top bolts and added<BR>springs at the bottom of the steel 
rod to make the side to side and front to<BR>back independently 
adjustable.&nbsp; That works pretty well.<BR><BR>My mechanical system only has 
about 1/4" of movement and 1/8" of that is due<BR>to the plastic grip 
flexing.<BR><BR>Marv<BR>--<BR><BR><BR>&gt; From: "Sukit, Sittisudjatum" 
&lt;SukitS@state.gov&gt;<BR>&gt; Reply-To: simpits-tech@simpits.org<BR>&gt; 
Date: Tue, 15 Oct 2002 20:52:54 -0400<BR>&gt; To: "'simpits-tech@simpits.org'" 
&lt;simpits-tech@simpits.org&gt;<BR>&gt; Subject: Re: [simpits-tech]&nbsp; F-16 
Force Transducer Side Stick<BR>&gt;<BR>&gt; Thank you, Marv and Erwin.&nbsp; You 
guys have so many information on hands.<BR>&gt;<BR>&gt; "While the transducer I 
am using has no movement, there will be a special<BR>&gt; coupler between the 
grip and the transducer that will allow for a slight bit<BR>&gt; of movement, 
just like the real thing."<BR>&gt;<BR>&gt; I'm thinking about that, too.&nbsp; 
The combination of transducer and some kind<BR>&gt; of hard spring or rubber 
ring to allow movement.&nbsp; But the life of a the<BR>&gt; rubber may not as 
long as we expect...then we have to think about spare part<BR>&gt; again.&nbsp; 
I'm wondering if there is a possibility for ordering very small<BR>&gt; quantity 
(less than 500 sets) of those small parts that you can't<BR>&gt; manufactured 
them by yourself (spring, bush, rubber, etc.)<BR>&gt;<BR>&gt; During the 
weekend, I read a Cougar manual and found that we can set X-axis<BR>&gt; and 
Y-axis to get a little movement, also get more sensitivity if wanted.<BR>&gt; To 
prove it, I brought the baby out from the box and get it connected ...<BR>&gt; 
man, it's so much easier than setting the F-22+TQS that have been used 
for<BR>&gt; years.&nbsp; When activate the Cougar Hotas Software and set the 
movement of X<BR>&gt; and Y axis to minimum (100% at the side bar for both upper 
and lower<BR>&gt; side)... then having the sensitivity of both axis set to 32 
(maximum<BR>&gt; position, then the shape of the graph becomes 'S' curve instead 
of '/'<BR>&gt; shape).<BR>&gt;<BR>&gt;<BR>&gt; I tested it in the Falcon 4.0 
flight, and found very interesting result, I<BR>&gt; can reduce the movement the 
stick from ~60 degrees (30 to the left, 30 to<BR>&gt; the right, and the same 
for pull and push) to something less than 30 degrees<BR>&gt; (15 degree on each 
side).&nbsp; By setting the sensitivity to the maximum value,<BR>&gt; the stick 
responded very fast, I could perform a hard turn or full rolls<BR>&gt; just when 
move the stick to approx. 5 degrees out from the center.&nbsp; Next, I<BR>&gt; 
set the sensitivity to zero, and found that it has to be a full 15 
degrees<BR>&gt; from the center to get a full roll or hard turn.<BR>&gt;<BR>&gt; 
Sorry that I cannot remember the specific names of each values, but they 
all<BR>&gt; show in the Cougar Control panel... and you Cougar owners should 
know what I<BR>&gt; meant.&nbsp; My question is that 'Is it good enough compare 
to the real thing by<BR>&gt; setting the Cougar this way?' and 'How can we 
eliminate the large gimbals or<BR>&gt; make a modify kit with low cost to fit in 
a replica stick base?'<BR>&gt;<BR>&gt; Marv, please also try your Cougar (when 
arrive, of course) if the result is<BR>&gt; appropriate.... Albert raised this 
cool idea when we had beer in Sydney.<BR>&gt;<BR>&gt;<BR>&gt;<BR>&gt; Sukit 
Sittisudjatum<BR>&gt;<BR>&gt; www.thaiflight.com &lt;<A target=_blank 
href="http://www.thaiflight.com">http://www.thaiflight.com</A>&gt;<BR>&gt;<BR>&gt; 
Bangkok, Thailand<BR>&gt;<BR>&gt;<BR>&gt; ----Original Message-----<BR>&gt; 
From: Marv De Beque [&nbsp; &lt;<A 
href="mailto:mdebeque@woh.rr.com">mailto:mdebeque@woh.rr.com</A>&gt;<BR>&gt; <A 
href="mailto:mdebeque@woh.rr.com">mailto:mdebeque@woh.rr.com</A>]<BR>&gt; Sent: 
Tuesday, October 15, 2002 5:14 PM<BR>&gt; To: simpits-tech@simpits.org<BR>&gt; 
Subject: Re: [simpits-tech] Re: F-16 Force Transducer Side Stick<BR>&gt;<BR>&gt; 
The transducer is fully compatible with either the EPIC or the PC game 
port<BR>&gt; with a signal of 0 to 5 volt.<BR>&gt; Yes, my understanding is that 
the force required is +/- 25 lbs. for front to<BR>&gt; back and +/- 10 lbs. for 
side to side.<BR>&gt; I want to make mine user adjustable from those numbers 
just cited down to<BR>&gt; something much lower. I don't know what the lower 
limit will be just yet.<BR>&gt; Should have that dialed out in a week or 
two.<BR>&gt; Sukit,<BR>&gt; I am not sure about the actual amount of stick 
movement on the real<BR>&gt; assembly. The earliest ones had none. Later, they 
added some play to give<BR>&gt; about 1/32", but it was different for some 
directions. I have heard rumor<BR>&gt; that they have relaxed the amount of 
movement even more to perhaps 1/4".<BR>&gt; Mine will have something between the 
two numbers I quoted above. I have not<BR>&gt; decided on the exact amount, but 
I think 1/8" is a good compromise.<BR>&gt; While the transducer I am using has 
no movement, there will be a special<BR>&gt; coupler between the grip and the 
transducer that will allow for a slight bit<BR>&gt; of movement, just like the 
real thing.<BR>&gt; Just like the my gauges, I am trying for a faithful 
replication of the F-16<BR>&gt; side stick, right down to all of the shiny 
screws and various labels.<BR>&gt; I am looking into making the rubber boot that 
the modern Block 50 uses<BR>&gt; between the grip and the base. That will add 
the final touch. ;-)<BR>&gt; Marv<BR>&gt; --<BR>&gt;<BR>&gt;&gt; From: "Sukit, 
Sittisudjatum" &lt;SukitS@state.gov&gt;<BR>&gt;&gt; Reply-To: 
simpits-tech@simpits.org<BR>&gt;&gt; Date: Tue, 15 Oct 2002 03:37:27 
-0400<BR>&gt;&gt; To: "'simpits-tech@simpits.org'" 
&lt;simpits-tech@simpits.org&gt;<BR>&gt;&gt; Subject: [simpits-tech] Re: F-16 
Force Transducer Side Stick<BR>&gt;&gt;<BR>&gt;&gt; 
Marv,<BR>&gt;&gt;<BR>&gt;&gt; I remembered that someone (you?) gave the 
information about 25Ibs for pull<BR>&gt;&gt; and push, 19Ibs (or 10 Ibis) for 
side to side.... and the stick can be<BR>&gt; moved<BR>&gt;&gt; about dia 0.25" 
on the top. Correct me if I'm wrong.<BR>&gt;&gt;<BR>&gt;&gt; I'm wondering if 
you're going to make a true replica, or a zero movement<BR>&gt;&gt; stick? Cause 
the strain gauge gives us no movement... Also, do we need to<BR>&gt;&gt; have 
EPIC card to convert the signal from your mod kit? Just 
curious.<BR>&gt;&gt;<BR>&gt;&gt; Sukit Sittisudjatum<BR>&gt;&gt; 
www.thaiflight.com &lt;&nbsp; &lt;<A target=_blank 
href="http://www.thaiflight.com">http://www.thaiflight.com</A>&gt;<BR>&gt; <A 
target=_blank 
href="http://www.thaiflight.com">http://www.thaiflight.com</A>&gt;<BR>&gt;&gt;<BR>&gt;&gt; 
Bangkok, Thailand<BR>&gt;&gt;<BR>&gt;&gt;<BR>&gt;&gt;<BR>&gt; 
_______________________________________________<BR>&gt; Simpits-tech mailing 
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Thanks!<BR>&gt;<BR>&gt;<BR><BR>_______________________________________________<BR>Simpits-tech 
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